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ML Plastic Pelletizing Machine (Granulator) with Compactor for soft plastics

Plastic Pelletizing Machine (Granulator) with Compactor […]

Product Specifications

  • Capacity 300-1000 kg/h
  • Material PP, PE, LDPE, HDPE Films
  • Power 150-300 kW
  • Pellet Size 2-5 mm
  • Warranty 1 Year
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Product Description

Plastic Pelletizing Machine (Granulator) with Compactor

This 3-in-1 pelletizing system combines material pre-conditioning and energy-efficient extrusion, making it particularly suitable for high-volume film recycling operations. The integrated compactor significantly improves material flow characteristics while reducing thermal degradation risks common in conventional film recycling processes.

Main Structure & Components

  • Compactor (Agglomerator)

Primary Function:

Receives loose plastic films/flakes and densifies material before extrusion.

Generates frictional heat to pre-plasticize materials.

Integrated Compactor, eliminates need for separate agglomeration step.

Key Components

Rotating Cutting Disc: Equipped with moving blades.

Stationary Blades: Fixed on chamber wall for counter-cutting action.

Heating System: Friction heating.

Temperature Sensors: Monitor and control pre-heating process.

 

  • Extrusion System

Screw and barrel:

Single-screw configuration.

Vacuum degassing zones.

Better Melt Homogeneity due to pre-conditioning.

Multiple heating zones with PID control.

 

  • Screen Changer/filter

Filters contaminants (40-120 mesh common)

Laser filter, plate-type, piston type available.

 

  • Pelletizing System

Die Head:

Multi-hole die design (2-8mm hole diameter).

 

  • Cutting Mechanism:

Rotary knives for water-ring pelletizing.

Strand pelletizer with air-cooled system.

 

  • Control System

HIM with PLC, or button type.

Controls temperature profiles.

Monitors motor load and throughput.

Overload protection.

Emergency stop system.

 

Application in Plastic Recycling

Film-to-Pellet, Foam-to-pellet:

HDPE/LDPE/LLDPE packing/agricultural film; shopping bags; industrial film scraps (multilayer packaging film); PP woven bags (after pre-cutting by crusher or shredder); BOPP labels; CPP film; EPS EPE foam.

 

ML series of Plastic Pelletizing Machine with Compactor

Model ML85-100 ML100-120 ML130-145 ML160-180 ML180-200
Capacity for clean LDPE film 150-250kg/h 250-350kg/h 450-550kg/h 650-800kg/h 900-1100kg/h
Installation power 205kw 305kw 390kw 550kw 700kw
Compactor volume 300L 500L 800L 1000L 1500L
Extruder ⌀85/⌀100 ⌀100/⌀120 ⌀130/⌀145 ⌀160/⌀180 ⌀180/⌀200
Filter/screen changer Hydraulic power. Plate type, piston type, laser filter all available.
Pelletizer /cutter Water-ring; Strand (spaghetti) type.
Cooling Water cooling.

 

 

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