ML Plastic Pelletizing Machine (Granulator) with Compactor for soft plastics
Plastic Pelletizing Machine (Granulator) with Compactor […]
Product Specifications
- Capacity 300-1000 kg/h
- Material PP, PE, LDPE, HDPE Films
- Power 150-300 kW
- Pellet Size 2-5 mm
- Warranty 1 Year
Product Description
Plastic Pelletizing Machine (Granulator) with Compactor
This 3-in-1 pelletizing system combines material pre-conditioning and energy-efficient extrusion, making it particularly suitable for high-volume film recycling operations. The integrated compactor significantly improves material flow characteristics while reducing thermal degradation risks common in conventional film recycling processes.
Main Structure & Components
- Compactor (Agglomerator)
Primary Function:
Receives loose plastic films/flakes and densifies material before extrusion.
Generates frictional heat to pre-plasticize materials.
Integrated Compactor, eliminates need for separate agglomeration step.
Key Components
Rotating Cutting Disc: Equipped with moving blades.
Stationary Blades: Fixed on chamber wall for counter-cutting action.
Heating System: Friction heating.
Temperature Sensors: Monitor and control pre-heating process.
- Extrusion System
Screw and barrel:
Single-screw configuration.
Vacuum degassing zones.
Better Melt Homogeneity due to pre-conditioning.
Multiple heating zones with PID control.
- Screen Changer/filter
Filters contaminants (40-120 mesh common)
Laser filter, plate-type, piston type available.
- Pelletizing System
Die Head:
Multi-hole die design (2-8mm hole diameter).
- Cutting Mechanism:
Rotary knives for water-ring pelletizing.
Strand pelletizer with air-cooled system.
- Control System
HIM with PLC, or button type.
Controls temperature profiles.
Monitors motor load and throughput.
Overload protection.
Emergency stop system.
Application in Plastic Recycling
Film-to-Pellet, Foam-to-pellet:
HDPE/LDPE/LLDPE packing/agricultural film; shopping bags; industrial film scraps (multilayer packaging film); PP woven bags (after pre-cutting by crusher or shredder); BOPP labels; CPP film; EPS EPE foam.
ML series of Plastic Pelletizing Machine with Compactor
| Model | ML85-100 | ML100-120 | ML130-145 | ML160-180 | ML180-200 |
| Capacity for clean LDPE film | 150-250kg/h | 250-350kg/h | 450-550kg/h | 650-800kg/h | 900-1100kg/h |
| Installation power | 205kw | 305kw | 390kw | 550kw | 700kw |
| Compactor volume | 300L | 500L | 800L | 1000L | 1500L |
| Extruder | ⌀85/⌀100 | ⌀100/⌀120 | ⌀130/⌀145 | ⌀160/⌀180 | ⌀180/⌀200 |
| Filter/screen changer | Hydraulic power. Plate type, piston type, laser filter all available. | ||||
| Pelletizer /cutter | Water-ring; Strand (spaghetti) type. | ||||
| Cooling | Water cooling. | ||||